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Thermal Spray Wires-Global Market Insights and Sales Trends 2025
Synopsis
Thermal Spray Wires are mainly used in the electric arc spray process and the flame wire spray process. Thermal spray wire in a wide range of alloys for high-temperature corrosion protection, bonding layers, build-up coating and sealing.
The global Thermal Spray Wires market size is expected to reach US$ 1737.2 million by 2029, growing at a CAGR of 6.9% from 2023 to 2029. The market is mainly driven by the significant applications of Thermal Spray Wires in various end use industries. The expanding demands from the Mechanical, Aerospace Car and Ship and Others (bridge construction, etc.),, are propelling Thermal Spray Wires market. Pure Metal Thermal Spray Wires, one of the segments analysed in this report, is projected to record % CAGR and reach US$ million by the end of the analysis period. Growth in the Alloy Thermal Spray Wires segment is estimated at % CAGR for the next seven-year period.
United States is the largest Thermal Spray Wires market with about 28% market share. Europe is follower, accounting for about 25% market share.
The key players are Oerlikon Metco, Kanthal, Metallisation, Polymet Corporation, Tankii, Parat Tech, Flame Spray Technologies BV, Praxair Surface Technologies, Plasma Powders & Systems, Inc., United Coatings Technology, Allotech etc. Top 5 companies occupied about 17% market share.
Report Objectives
This report provides market insight on the different segments, by manufacturers, by Type, by Application. Market size and forecast (2018-2029) has been provided in the report. The primary objectives of this report are to provide 1) global market size and forecasts, growth rates, market dynamics, industry structure and developments, market situation, trends; 2) global market share and ranking by company; 3) comprehensive presentation of the global market for Thermal Spray Wires, with both quantitative and qualitative analysis through detailed segmentation; 4) detailed value chain analysis and review of growth factors essential for the existing market players and new entrants; 5) emerging opportunities in the market and the future impact of major drivers and restraints of the market.
Key Features of The Study:
This report provides in-depth analysis of the global Thermal Spray Wires market, and provides market size (US$ million) and CAGR for the forecast period (2023-2029), considering 2022 as the base year.
This report profiles key players in the global Thermal Spray Wires market based on the following parameters - company details (found date, headquarters, manufacturing bases), products portfolio, Thermal Spray Wires sales data, market share and ranking.
This report elucidates potential market opportunities across different segments and explains attractive investment proposition matrices for this market.
This report illustrates key insights about market drivers, restraints, opportunities, market trends, regional outlook.
Key companies of Thermal Spray Wires covered in this report include Oerlikon Metco, Kanthal, Metallisation, Polymet Corporation, Tankii, Parat Tech, Flame Spray Technologies BV, Praxair Surface Technologies and Plasma Powders & Systems, Inc., etc.
The global Thermal Spray Wires market report caters to various stakeholders in this industry including investors, suppliers, product manufacturers, distributors, new entrants, and financial analysts.
Market Segmentation
Company Profiles:
Oerlikon Metco
Kanthal
Metallisation
Polymet Corporation
Tankii
Parat Tech
Flame Spray Technologies BV
Praxair Surface Technologies
Plasma Powders & Systems, Inc.
United Coatings Technology
Allotech
Global Thermal Spray Wires market, by region:
North America (U.S., Canada, Mexico)
Europe (Germany, France, UK, Italy, etc.)
Asia Pacific (China, Japan, South Korea, Southeast Asia, India, etc.)
South America (Brazil, etc.)
Middle East and Africa (Turkey, GCC Countries, Africa, etc.)
Global Thermal Spray Wires market, Segment by Type:
Pure Metal Thermal Spray Wires
Alloy Thermal Spray Wires
Composite Thermal Spray Wires
Global Thermal Spray Wires market, by Application
Mechanical
Aerospace Car and Ship
Others (bridge construction, etc.)
Core Chapters
Chapter One: Introduces the study scope of this report, executive summary of market segments by Type, market size segments for North America, Europe, Asia Pacific, South America, Middle East & Africa.
Chapter Two: Detailed analysis of Thermal Spray Wires manufacturers competitive landscape, price, sales, revenue, market share and ranking, latest development plan, merger, and acquisition information, etc.
Chapter Three: Sales, revenue of Thermal Spray Wires in regional level. It provides a quantitative analysis of the market size and development potential of each region and introduces the future development prospects, and market space in the world.
Chapter Four: Introduces market segments by Application, market size segment for North America, Europe, Asia Pacific, South America, Middle East & Africa.
Chapter Five, Six, Seven, Eight and Nine: North America, Europe, Asia Pacific, South America, Middle East & Africa, sales and revenue by country.
Chapter Ten: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product sales, revenue, price, gross margin, product introduction, recent development, etc.
Chapter Eleven: Analysis of industrial chain, key raw materials, manufacturing cost, and market dynamics. Introduces the market dynamics, latest developments of the market, the driving factors and restrictive factors of the market, the challenges and risks faced by manufacturers in the industry, and the analysis of relevant policies in the industry.
Chapter Twelve: Analysis of sales channel, distributors and customers.
Chapter Thirteen: Research Findings and Conclusion.
Thermal Spray Wires are mainly used in the electric arc spray process and the flame wire spray process. Thermal spray wire in a wide range of alloys for high-temperature corrosion protection, bonding layers, build-up coating and sealing.
The global Thermal Spray Wires market size is expected to reach US$ 1737.2 million by 2029, growing at a CAGR of 6.9% from 2023 to 2029. The market is mainly driven by the significant applications of Thermal Spray Wires in various end use industries. The expanding demands from the Mechanical, Aerospace Car and Ship and Others (bridge construction, etc.),, are propelling Thermal Spray Wires market. Pure Metal Thermal Spray Wires, one of the segments analysed in this report, is projected to record % CAGR and reach US$ million by the end of the analysis period. Growth in the Alloy Thermal Spray Wires segment is estimated at % CAGR for the next seven-year period.
United States is the largest Thermal Spray Wires market with about 28% market share. Europe is follower, accounting for about 25% market share.
The key players are Oerlikon Metco, Kanthal, Metallisation, Polymet Corporation, Tankii, Parat Tech, Flame Spray Technologies BV, Praxair Surface Technologies, Plasma Powders & Systems, Inc., United Coatings Technology, Allotech etc. Top 5 companies occupied about 17% market share.
Report Objectives
This report provides market insight on the different segments, by manufacturers, by Type, by Application. Market size and forecast (2018-2029) has been provided in the report. The primary objectives of this report are to provide 1) global market size and forecasts, growth rates, market dynamics, industry structure and developments, market situation, trends; 2) global market share and ranking by company; 3) comprehensive presentation of the global market for Thermal Spray Wires, with both quantitative and qualitative analysis through detailed segmentation; 4) detailed value chain analysis and review of growth factors essential for the existing market players and new entrants; 5) emerging opportunities in the market and the future impact of major drivers and restraints of the market.
Key Features of The Study:
This report provides in-depth analysis of the global Thermal Spray Wires market, and provides market size (US$ million) and CAGR for the forecast period (2023-2029), considering 2022 as the base year.
This report profiles key players in the global Thermal Spray Wires market based on the following parameters - company details (found date, headquarters, manufacturing bases), products portfolio, Thermal Spray Wires sales data, market share and ranking.
This report elucidates potential market opportunities across different segments and explains attractive investment proposition matrices for this market.
This report illustrates key insights about market drivers, restraints, opportunities, market trends, regional outlook.
Key companies of Thermal Spray Wires covered in this report include Oerlikon Metco, Kanthal, Metallisation, Polymet Corporation, Tankii, Parat Tech, Flame Spray Technologies BV, Praxair Surface Technologies and Plasma Powders & Systems, Inc., etc.
The global Thermal Spray Wires market report caters to various stakeholders in this industry including investors, suppliers, product manufacturers, distributors, new entrants, and financial analysts.
Market Segmentation
Company Profiles:
Oerlikon Metco
Kanthal
Metallisation
Polymet Corporation
Tankii
Parat Tech
Flame Spray Technologies BV
Praxair Surface Technologies
Plasma Powders & Systems, Inc.
United Coatings Technology
Allotech
Global Thermal Spray Wires market, by region:
North America (U.S., Canada, Mexico)
Europe (Germany, France, UK, Italy, etc.)
Asia Pacific (China, Japan, South Korea, Southeast Asia, India, etc.)
South America (Brazil, etc.)
Middle East and Africa (Turkey, GCC Countries, Africa, etc.)
Global Thermal Spray Wires market, Segment by Type:
Pure Metal Thermal Spray Wires
Alloy Thermal Spray Wires
Composite Thermal Spray Wires
Global Thermal Spray Wires market, by Application
Mechanical
Aerospace Car and Ship
Others (bridge construction, etc.)
Core Chapters
Chapter One: Introduces the study scope of this report, executive summary of market segments by Type, market size segments for North America, Europe, Asia Pacific, South America, Middle East & Africa.
Chapter Two: Detailed analysis of Thermal Spray Wires manufacturers competitive landscape, price, sales, revenue, market share and ranking, latest development plan, merger, and acquisition information, etc.
Chapter Three: Sales, revenue of Thermal Spray Wires in regional level. It provides a quantitative analysis of the market size and development potential of each region and introduces the future development prospects, and market space in the world.
Chapter Four: Introduces market segments by Application, market size segment for North America, Europe, Asia Pacific, South America, Middle East & Africa.
Chapter Five, Six, Seven, Eight and Nine: North America, Europe, Asia Pacific, South America, Middle East & Africa, sales and revenue by country.
Chapter Ten: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product sales, revenue, price, gross margin, product introduction, recent development, etc.
Chapter Eleven: Analysis of industrial chain, key raw materials, manufacturing cost, and market dynamics. Introduces the market dynamics, latest developments of the market, the driving factors and restrictive factors of the market, the challenges and risks faced by manufacturers in the industry, and the analysis of relevant policies in the industry.
Chapter Twelve: Analysis of sales channel, distributors and customers.
Chapter Thirteen: Research Findings and Conclusion.
Index1 Thermal Spray Wires Market Overview
1.1 Thermal Spray Wires Product Overview
1.2 Thermal Spray Wires Market Segment by Type
1.2.1 Pure Metal Thermal Spray Wires
1.2.2 Alloy Thermal Spray Wires
1.2.3 Composite Thermal Spray Wires
1.3 Global Thermal Spray Wires Market Size by Type
1.3.1 Global Thermal Spray Wires Market Size Overview by Type (2018-2029)
1.3.2 Global Thermal Spray Wires Historic Market Size Review by Type (2018-2023)
1.3.3 Global Thermal Spray Wires Forecasted Market Size by Type (2024-2029)
1.4 Key Regions Market Size Segment by Type
1.4.1 North America Thermal Spray Wires Sales Breakdown by Type (2018-2023)
1.4.2 Europe Thermal Spray Wires Sales Breakdown by Type (2018-2023)
1.4.3 Asia-Pacific Thermal Spray Wires Sales Breakdown by Type (2018-2023)
1.4.4 Latin America Thermal Spray Wires Sales Breakdown by Type (2018-2023)
1.4.5 Middle East and Africa Thermal Spray Wires Sales Breakdown by Type (2018-2023)
2 Global Thermal Spray Wires Market Competition by Company
2.1 Global Top Players by Thermal Spray Wires Sales (2018-2023)
2.2 Global Top Players by Thermal Spray Wires Revenue (2018-2023)
2.3 Global Top Players by Thermal Spray Wires Price (2018-2023)
2.4 Global Top Manufacturers Thermal Spray Wires Manufacturing Base Distribution, Sales Area, Product Type
2.5 Thermal Spray Wires Market Competitive Situation and Trends
2.5.1 Thermal Spray Wires Market Concentration Rate (2018-2023)
2.5.2 Global 5 and 10 Largest Manufacturers by Thermal Spray Wires Sales and Revenue in 2022
2.6 Global Top Manufacturers by Company Type (Tier 1, Tier 2 and Tier 3) & (based on the Revenue in Thermal Spray Wires as of 2022)
2.7 Date of Key Manufacturers Enter into Thermal Spray Wires Market
2.8 Key Manufacturers Thermal Spray Wires Product Offered
2.9 Mergers & Acquisitions, Expansion
3 Thermal Spray Wires Status and Outlook by Region
3.1 Global Thermal Spray Wires Market Size and CAGR by Region: 2018 VS 2022 VS 2029
3.2 Global Thermal Spray Wires Historic Market Size by Region
3.2.1 Global Thermal Spray Wires Sales in Volume by Region (2018-2023)
3.2.2 Global Thermal Spray Wires Sales in Value by Region (2018-2023)
3.2.3 Global Thermal Spray Wires Sales (Volume & Value) Price and Gross Margin (2018-2023)
3.3 Global Thermal Spray Wires Forecasted Market Size by Region
3.3.1 Global Thermal Spray Wires Sales in Volume by Region (2024-2029)
3.3.2 Global Thermal Spray Wires Sales in Value by Region (2024-2029)
3.3.3 Global Thermal Spray Wires Sales (Volume & Value), Price and Gross Margin (2024-2029)
4 Global Thermal Spray Wires by Application
4.1 Thermal Spray Wires Market Segment by Application
4.1.1 Mechanical
4.1.2 Aerospace Car and Ship
4.1.3 Others (bridge construction, etc.)
4.2 Global Thermal Spray Wires Market Size by Application
4.2.1 Global Thermal Spray Wires Market Size Overview by Application (2018-2029)
4.2.2 Global Thermal Spray Wires Historic Market Size Review by Application (2018-2023)
4.2.3 Global Thermal Spray Wires Forecasted Market Size by Application (2024-2029)
4.3 Key Regions Market Size Segment by Application
4.3.1 North America Thermal Spray Wires Sales Breakdown by Application (2018-2023)
4.3.2 Europe Thermal Spray Wires Sales Breakdown by Application (2018-2023)
4.3.3 Asia-Pacific Thermal Spray Wires Sales Breakdown by Application (2018-2023)
4.3.4 Latin America Thermal Spray Wires Sales Breakdown by Application (2018-2023)
4.3.5 Middle East and Africa Thermal Spray Wires Sales Breakdown by Application (2018-2023)
5 North America Thermal Spray Wires by Country
5.1 North America Thermal Spray Wires Historic Market Size by Country
5.1.1 North America Thermal Spray Wires Market Size Growth Rate (CAGR) by Country: 2018 VS 2022 VS 2029
5.1.2 North America Thermal Spray Wires Sales in Volume by Country (2018-2023)
5.1.3 North America Thermal Spray Wires Sales in Value by Country (2018-2023)
5.2 North America Thermal Spray Wires Forecasted Market Size by Country
5.2.1 North America Thermal Spray Wires Sales in Volume by Country (2024-2029)
5.2.2 North America Thermal Spray Wires Sales in Value by Country (2024-2029)
6 Europe Thermal Spray Wires by Country
6.1 Europe Thermal Spray Wires Historic Market Size by Country
6.1.1 Europe Thermal Spray Wires Market Size Growth Rate (CAGR) by Country: 2018 VS 2022 VS 2029
6.1.2 Europe Thermal Spray Wires Sales in Volume by Country (2018-2023)
6.1.3 Europe Thermal Spray Wires Sales in Value by Country (2018-2023)
6.2 Europe Thermal Spray Wires Forecasted Market Size by Country
6.2.1 Europe Thermal Spray Wires Sales in Volume by Country (2024-2029)
6.2.2 Europe Thermal Spray Wires Sales in Value by Country (2024-2029)
7 Asia-Pacific Thermal Spray Wires by Region
7.1 Asia-Pacific Thermal Spray Wires Historic Market Size by Region
7.1.1 Asia-Pacific Thermal Spray Wires Market Size Growth Rate (CAGR) by Region: 2018 VS 2022 VS 2029
7.1.2 Asia-Pacific Thermal Spray Wires Sales in Volume by Region (2018-2023)
7.1.3 Asia-Pacific Thermal Spray Wires Sales in Value by Region (2018-2023)
7.2 Asia-Pacific Thermal Spray Wires Forecasted Market Size by Region
7.2.1 Asia-Pacific Thermal Spray Wires Sales in Volume by Region (2024-2029)
7.2.2 Asia-Pacific Thermal Spray Wires Sales in Value by Region (2024-2029)
8 Latin America Thermal Spray Wires by Country
8.1 Latin America Thermal Spray Wires Historic Market Size by Country
8.1.1 Latin America Thermal Spray Wires Market Size Growth Rate (CAGR) by Country: 2018 VS 2022 VS 2029
8.1.2 Latin America Thermal Spray Wires Sales in Volume by Country (2018-2023)
8.1.3 Latin America Thermal Spray Wires Sales in Value by Country (2018-2023)
8.2 Latin America Thermal Spray Wires Forecasted Market Size by Country
8.2.1 Latin America Thermal Spray Wires Sales in Volume by Country (2024-2029)
8.2.2 Latin America Thermal Spray Wires Sales in Value by Country (2024-2029)
9 Middle East and Africa Thermal Spray Wires by Country
9.1 Middle East and Africa Thermal Spray Wires Historic Market Size by Country
9.1.1 Middle East and Africa Thermal Spray Wires Market Size Growth Rate (CAGR) by Country: 2018 VS 2022 VS 2029
9.1.2 Middle East and Africa Thermal Spray Wires Sales in Volume by Country (2018-2023)
9.1.3 Middle East and Africa Thermal Spray Wires Sales in Value by Country (2018-2023)
9.2 Middle East and Africa Thermal Spray Wires Forecasted Market Size by Country
9.2.1 Middle East and Africa Thermal Spray Wires Sales in Volume by Country (2024-2029)
9.2.2 Middle East and Africa Thermal Spray Wires Sales in Value by Country (2024-2029)
10 Company Profiles
10.1 Oerlikon Metco
10.1.1 Oerlikon Metco Company Information
10.1.2 Oerlikon Metco Introduction and Business Overview
10.1.3 Oerlikon Metco Thermal Spray Wires Sales, Revenue and Gross Margin (2018-2023)
10.1.4 Oerlikon Metco Thermal Spray Wires Products Offered
10.1.5 Oerlikon Metco Recent Development
10.2 Kanthal
10.2.1 Kanthal Company Information
10.2.2 Kanthal Introduction and Business Overview
10.2.3 Kanthal Thermal Spray Wires Sales, Revenue and Gross Margin (2018-2023)
10.2.4 Kanthal Thermal Spray Wires Products Offered
10.2.5 Kanthal Recent Development
10.3 Metallisation
10.3.1 Metallisation Company Information
10.3.2 Metallisation Introduction and Business Overview
10.3.3 Metallisation Thermal Spray Wires Sales, Revenue and Gross Margin (2018-2023)
10.3.4 Metallisation Thermal Spray Wires Products Offered
10.3.5 Metallisation Recent Development
10.4 Polymet Corporation
10.4.1 Polymet Corporation Company Information
10.4.2 Polymet Corporation Introduction and Business Overview
10.4.3 Polymet Corporation Thermal Spray Wires Sales, Revenue and Gross Margin (2018-2023)
10.4.4 Polymet Corporation Thermal Spray Wires Products Offered
10.4.5 Polymet Corporation Recent Development
10.5 Tankii
10.5.1 Tankii Company Information
10.5.2 Tankii Introduction and Business Overview
10.5.3 Tankii Thermal Spray Wires Sales, Revenue and Gross Margin (2018-2023)
10.5.4 Tankii Thermal Spray Wires Products Offered
10.5.5 Tankii Recent Development
10.6 Parat Tech
10.6.1 Parat Tech Company Information
10.6.2 Parat Tech Introduction and Business Overview
10.6.3 Parat Tech Thermal Spray Wires Sales, Revenue and Gross Margin (2018-2023)
10.6.4 Parat Tech Thermal Spray Wires Products Offered
10.6.5 Parat Tech Recent Development
10.7 Flame Spray Technologies BV
10.7.1 Flame Spray Technologies BV Company Information
10.7.2 Flame Spray Technologies BV Introduction and Business Overview
10.7.3 Flame Spray Technologies BV Thermal Spray Wires Sales, Revenue and Gross Margin (2018-2023)
10.7.4 Flame Spray Technologies BV Thermal Spray Wires Products Offered
10.7.5 Flame Spray Technologies BV Recent Development
10.8 Praxair Surface Technologies
10.8.1 Praxair Surface Technologies Company Information
10.8.2 Praxair Surface Technologies Introduction and Business Overview
10.8.3 Praxair Surface Technologies Thermal Spray Wires Sales, Revenue and Gross Margin (2018-2023)
10.8.4 Praxair Surface Technologies Thermal Spray Wires Products Offered
10.8.5 Praxair Surface Technologies Recent Development
10.9 Plasma Powders & Systems, Inc.
10.9.1 Plasma Powders & Systems, Inc. Company Information
10.9.2 Plasma Powders & Systems, Inc. Introduction and Business Overview
10.9.3 Plasma Powders & Systems, Inc. Thermal Spray Wires Sales, Revenue and Gross Margin (2018-2023)
10.9.4 Plasma Powders & Systems, Inc. Thermal Spray Wires Products Offered
10.9.5 Plasma Powders & Systems, Inc. Recent Development
10.10 United Coatings Technology
10.10.1 United Coatings Technology Company Information
10.10.2 United Coatings Technology Introduction and Business Overview
10.10.3 United Coatings Technology Thermal Spray Wires Sales, Revenue and Gross Margin (2018-2023)
10.10.4 United Coatings Technology Thermal Spray Wires Products Offered
10.10.5 United Coatings Technology Recent Development
10.11 Allotech
10.11.1 Allotech Company Information
10.11.2 Allotech Introduction and Business Overview
10.11.3 Allotech Thermal Spray Wires Sales, Revenue and Gross Margin (2018-2023)
10.11.4 Allotech Thermal Spray Wires Products Offered
10.11.5 Allotech Recent Development
11 Upstream, Opportunities, Challenges, Risks and Influences Factors Analysis
11.1 Thermal Spray Wires Key Raw Materials
11.1.1 Key Raw Materials
11.1.2 Key Raw Materials Price
11.1.3 Raw Materials Key Suppliers
11.2 Manufacturing Cost Structure
11.2.1 Raw Materials
11.2.2 Labor Cost
11.2.3 Manufacturing Expenses
11.3 Thermal Spray Wires Industrial Chain Analysis
11.4 Thermal Spray Wires Market Dynamics
11.4.1 Thermal Spray Wires Industry Trends
11.4.2 Thermal Spray Wires Market Drivers
11.4.3 Thermal Spray Wires Market Challenges
11.4.4 Thermal Spray Wires Market Restraints
12 Market Strategy Analysis, Distributors
12.1 Sales Channel
12.2 Thermal Spray Wires Distributors
12.3 Thermal Spray Wires Downstream Customers
13 Research Findings and Conclusion
14 Appendix
14.1 Research Methodology
14.1.1 Methodology/Research Approach
14.1.2 Data Source
14.2 Author Details
14.3 Disclaimer
Published By : QY Research
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